Robotic Mig welding ---- Txoj Kev Teeb Ncej welding tov
Index
1. Cov ntaub ntawv ua haujlwm
2. Robotic welding Solution Txheej txheem cej luam
3. Robotic vuam txheej txheem
4. Robotic solution Equipment Configuration
5. Lub luag haujlwm tseem ceeb 6. Taw qhia txog cov khoom siv
7. Kev teeb tsa, commissioning thiab kev cob qhia
8. Txheeb xyuas thiab lees txais
9. Ib puag ncig yuav tsum tau muaj
10. Warranty thiab Tom qab muag kev pab cuam
11. Cov ntaub ntawv xa tuaj
Robotic welding Application Video
1, Cov ntaub ntawv workpiece
-Vuam hlau DiameterLoj: φ1.2mm
-Vuam txheej txheem: gas shielded vuam / Mig vuam
-Weld seam hom: hom kab ncaj nraim, Lub voj voog hom
-Tiv thaiv roj:99% CO2
-Txoj kev ua haujlwm: phau ntawv loading thiab unloading, neeg hlau tsis siv neeg vuam
-Txhim kho yuam kev:≤ 0.5 hli
-Phaj Ntxuav :metallic luster tuaj yeem pom hauv qhov vuam thiabnyob rau hauv qhov ntau ntawm ob zaug qhov siab ntawm weld seam ntawm ob sab
2, Robotic welding tov Txheej txheem cej luam
Txhawm rau txhim kho kev ua haujlwm zoo, raws li qhov tseeb ntawm qhov chaw ua haujlwm, Honyen Hoobkas yuav muab cov txheej txheem vuam neeg hlau ua haujlwm, uas tuaj yeem hloov nrog cov cuab yeej sib txawv kom sib haum nrog cov khoom sib txawv.Lub chaw ua haujlwm yog tsim los ntawm cov qauv neeg hlau: HY1006A-145 vuam neeg hlau, vuam fais fab qhov chaw, tshwj xeeb vuam teeb rau neeg hlau, hluav taws xob tswj txee thiab cov nyees khawm, dej txias chiller, ob chav ua hauj lwm chaw nres tsheb positioners, Tooling fixtures, kev ruaj ntseg tiv thaiv laj kab (yeem) thiab lwm yam ntu.
3, Mig Welding robotic workstation Layout qhia
Honyen neeg hlau arc vuam workstation Layout
1, Chaw ua haujlwm 1
2, Welding Power Source
3, Robot maub los
4, Dej txias chiller
5, Honyen arc vuam neeg hlau, HY1006A-145
6, Positioner
7, Chaw ua haujlwm 2
Electric ncej qhov chaw fixtures
Hluav taws xob ncej qhov chaw fixtures 2
Robotic Vuam Solutions Layout 1
Hluav taws xob ncej qhov chaw Fixtures 3
Robotic Vuam Solutions Layout 2
Robotic Vuam Solutions Layout 3
4. Robotic vuam txheej txheem I. Tus neeg tsav tsheb thauj khoom workpiece ntawm chaw nres tsheb 1, Tom qab thauj khoom thiab clamping nws.Tus neeg teb xov tooj nias neeg hlau reservation pib khawm 1, thiab neeg hlau pib vuam tsis siv neeg;
II.Tus neeg teb xov tooj mus rau chaw nres tsheb 2 rau kev thauj khoom workpiece.Tom qab thauj khoom workpiece, Tus neeg teb xov tooj nias neeg hlau reservation pib khawm 2 thiab tos rau cov neeg hlau tiav vuam;
III.Tom qab neeg hlau ua tiav vuam ntawm chaw nres tsheb 1, nws cia li nqa tawm qhov kev pab cuam ntawm chaw nres tsheb 2;
Ⅳ.Tom qab ntawd tus neeg teb xov tooj unloads Workpiece ntawm chaw nres tsheb 1 thiab thauj khoom tshiab;
V. cycle in sequence.
5. Robotic solution Equipment Configuration
| Yam khoom | Qauv | Ntau | Hom | Lus hais | ||
| 1 | 1.1 | Neeg hlau lub cev | HY1006A-145 | 1 Teeb | Honyen | Xws li lub cev neeg hlau, tswj txee, qhia programmer |
| 1.2 | Neeg hlau tswj txee | 1set ib | ||||
| 1.3 | Vuam zog Source | 1 Teeb | Honyen | Megmeet welder | ||
| 1.4 | tank dej | 1 Teeb | Honyen | |||
| 1.5 | Dej txias welding Torch | 1 Teeb | Honyen | |||
| 2 | 1 Axis positioner | HY4030 | 2 Teeb | Honyen | 2.5m, 300kg load, 1.5KW ntsuas tso zis zog | |
| 3 | Hluav taws xob tswj chaw nres tsheb | 2 Teeb | Honyen | |||
| 4 | Qhov system tsim, kev sib koom ua ke thiab programming | 1 Teeb | Honyen | |||
| 5 | laj kab kev nyab xeeb | 1 Teeb | Honyen | xaiv tau | ||
6. Lub luag haujlwm tseem ceeb Txhawm rau ua kom cov vuam zoo thiab ua haujlwm tau zoo, cov txheej txheem neeg hlau tau nruab nrog kev tiv thaiv tus kheej zoo meej thiab arc vuam database.Lub luag haujlwm tseem ceeb yog raws li hauv qab no:
Rov pib txoj kev qub: Thaum cov ntaub thaiv npog cov roj ntws tsis zoo, vuam hlau siv thiab nres ib ntus thaum vuam, cov lus txib ntawm "txuas txuas ntxiv" tuaj yeem raug hu ncaj qha tom qab kev daws teeb meem, thiab cov neeg hlau tuaj yeem txuas ntxiv vuam los ntawm txhua txoj haujlwm mus rau txoj haujlwm raug tshem tawm.
Fault detection thiab twv ua ntej: Tom qab tswb tshwm sim, Neeg Hlau tau txais cov ntaub ntawv los ntawm kev tswj cov cuab yeej, speculate txhaum qhov chaw, thiab muab ib daim ntawv teev cov kev txhaum loj nyob rau hauv lem, tso saib ib theem zuj zus ntawm Cheebtsam hloov thiab kuaj mob nyob rau hauv lub computer, uas yuav saib tau ntawm qhov chaw nrog kev qhia pendant.Tsis tas li ntawd, lub khoos phis tawj tsis tu ncua Tau txais cov ntaub ntawv ua haujlwm los ntawm cov neeg hlau, tshuaj xyuas cov ntaub ntawv tau txais, txiav txim siab seb lub xeev kev ua haujlwm ntawm cov neeg hlau puas zoo li qub, thiab qhia cov neeg siv kom daws qhov txhaum yav tom ntej.
Anti-kev sib tsoo muaj nuj nqi: Thaum neeg hlau vuam teeb ua rau muaj kev sib tsoo nrog cov khoom siv sab nraud, cov neeg hlau tiv thaiv kev sib tsoo ua haujlwm los tiv thaiv vuam Torch thiab lub cev neeg hlau.
Cov kws tshaj lij database: los ntawm kev teeb tsa qhov tsim nyog vuam nyob rau hauv ib qho kev pab cuam, qhov system no tuaj yeem ua tiav cov txheej txheem ntawm vuam seam thiab kev hloov kho ntawm cov khoom siv vuam tsis sib xws.
Kev qhia thiab programming: Paub txog qhov programming ntawm qhov chaw los ntawm kev qhia pendant.
Weave welding: Thaum lub sij hawm vuam txheej txheem, Neeg Hlau tsis tau tsuas yog paub lub hom viav vias vuam puag ncig thiab Tsis tas li Z hom.Qhov no pab neeg hlau paub txog cov neeg siv khoom lub viav vias vuam ua haujlwm raws li cov khoom ua haujlwm, thiaj li ua kom cov vuam seam dav nrog vuam lub zog thiab kev ua haujlwm zoo vuam.
xwm txheej zaub: neeg hlau tuaj yeem tso saib cov xwm txheej ntawm cov neeg hlau tag nrho los ntawm kev qhia pendant, suav nrog kev ua haujlwm raws li txoj cai, vuam txheej txheem kev hloov pauv, qhov kev hloov pauv tsis zoo, txoj haujlwm tam sim no ntawm cov neeg hlau, cov ntaub ntawv keeb kwm ua tiav, cov cim kev nyab xeeb, cov ntaub ntawv ceeb toom, thiab lwm yam, kom cov neeg siv khoom tuaj yeem raws sij hawm nkag siab txog cov xwm txheej ntawm cov neeg hlau thiab tiv thaiv cov teeb meem ua ntej.
Cov ntaub ntawv nkag / tawm: Cov ntaub ntawv neeg hlau thiab cov ntaub ntawv hauv cov neeg hlau tuaj yeem khaws cia hauv SD daim npav hauv Robot maub los, thiab tseem tuaj yeem khaws cia rau cov khoom siv sab nraud.Cov kev pab cuam sau los ntawm offline programming software kuj tuaj yeem thauj khoom rau hauv Robot maub los, Qhov no pab cov neeg siv khoom rov qab cov ntaub ntawv kaw lus tsis tu ncua, Thaum muaj teeb meem hauv cov neeg hlau, Cov thaub qab no tuaj yeem rov qab los daws cov teeb meem ntawm cov neeg hlau.
7, Taw qhia txog cov khoom siv HY1006A-145 yog tus neeg hlau ua haujlwm siab nrog kev ua haujlwm ntse.Nws yog tsim rau roj shielded vuam thiab txiav daim ntaub ntawv.Nws cov yam ntxwv yog lub teeb yuag thiab compact qauv.
Rau arc vuam daim ntaub ntawv, Honyen tau ntse tsim lub teeb yuag thiab compact caj npab, uas tsis tsuas yog ua kom ntseeg tau qub, thiab tseem paub txog kev ua haujlwm zoo heev.
Honyen txais yuav cov cuab yeej servo siab tshaj plaws, uas tuaj yeem txhim kho kev nrawm nrawm thiab raug ntawm cov neeg hlau, txo cov neeg ua haujlwm cuam tshuam, thiab txhim kho kev ua haujlwm zoo rau roj tiv thaiv vuam thiab txiav.
| Axis | Them nyiaj | Rov ua dua | Muaj peev xwm | Ib puag ncig | Qhov hnyav | Kev teeb tsa |
| 6 | 10 | 0.08 ib | 6.5 kWv | 0 ~ 45 ℃ 20 ~ 80% RH (Tsis muaj Humidity) | 300 kg | Hauv av / Qab nthab |
| Motion Range J1 | J2 | J3 | J4 | J5 | J6 | IP qib |
| ± 170 ° | +80 ° ~ -150 ° | +95 ° ~ -72 ° | ± 170 ° | +115 ° ~ -140 ° | ± 220 ° | IP54 / IP65 (lub dab teg) |
| Max ceev J1 | J2 | J3 | J4 | J5 | J6 | |
| 158 ° / s | 145 ° / s | 140 ° / s | 217 ° / s | 172 ° / s | 500 ° / s |
Tag nrho Suav lag luam interface thiab tuaj yeem hloov ua lus Askiv nrog kev ua haujlwm puv keyboard
Txhawb ntau yam kev sib txuas lus nrog rau I / O interface, Modbus, Ethernet thiab lwm yam.
Txhawb kev sib txuas nrog ntau tus neeg hlau thiab lwm yam khoom siv sab nraud
Loj loj muaj yeeb yuj kov screen
Configured anti-kev sib tsoo ntaus ntawv, tiv thaiv neeg hlau caj npab thiab txo kev cuam tshuam
Robot Motion Control muab txoj hauv kev zoo tshaj plaws
Pua pua lub hnab ntim khoom ua haujlwm thiab ua haujlwm yooj yim rau kev ua haujlwm
Los ntawm SD daim npav, nws yooj yim rau thaub qab thiab luam cov ntaub ntawv
Tus neeg sawv cev
Honyen Lub taub hau-tail ob qhov kev txhawb nqa positioner uas yog siv los tig workpiece, koom tes nrog cov neeg hlau, ncav cuag txoj haujlwm zoo rau vuam thiab ua tiav vuam kev ua tau zoo
Welding Power Source
Megmeet Ehave cm 500h / 500 / 350 series puv digital industrial hnyav load * CO2 / MAG / MMA ntse vuam tshuab
8. Kev teeb tsa, commissioning thiab kev cob qhia
Ua ntej xa khoom, cov neeg hlau yuav raug sib sau ua ke thiab ua haujlwm tau zoo hauv peb lub tuam txhab.Cov neeg siv khoom yuav xa lawv cov khoom rau peb lub tuam txhab rau kev sim vuam thiab ua ntej kev lees paub ua ntej xa khoom.Thaum txais tos, Cov neeg siv khoom lag luam yuav tau txais kev cob qhia thawj zaug.
Cov phiaj xwm kev teeb tsa thiab cov kev xav tau yuav raug xa mus rau cov neeg siv khoom 15 hnub ua ntej kev teeb tsa, thiab cov neeg siv khoom yuav tsum npaj sijhawm raws sijhawm raws li qhov xav tau.Peb lub tuam txhab yuav xa engineers los ua cov txheej txheem installation thiab commissioning ntawm tus neeg siv qhov chaw.Nyob rau hauv cov xwm txheej uas cov neeg siv khoom ua kom cov khoom ua haujlwm txaus, lub sijhawm los ntawm kev ua haujlwm commissioning, kev cob qhia cov neeg ua haujlwm rau kev sim ntau lawm yuav tsum tsis pub tshaj 10 hnub.Peb lub tuam txhab cob qhia cov neeg siv ntawm cov neeg hlau system programming, kev ua haujlwm thiab kev saib xyuas rau cov neeg siv khoom, thiab cov neeg ua haujlwm yuav tsum muaj lub khoos phis tawj cov kev paub yooj yim.
Thaum lub sij hawm installation thiab commissioning, cov neeg siv khoom yuav tsum muab cov cuab yeej tsim nyog, xws li cov cuab yeej nqa, forklift, cables, kev sib tsoo, thiab lwm yam, thiab muab kev pab ib ntus thaum tshem tawm thiab teeb tsa.
Peb lub tuam txhab yog lub luag haujlwm rau kev taw qhia, kev teeb tsa, khoom siv commissioning thiab kev cob qhia ntawm tus neeg teb xov tooj.Peb lub tuam txhab muaj lub luag haujlwm rau kev saib xyuas thiab kev cob qhia ua haujlwm.Tus neeg ua haujlwm yuav ua haujlwm thiab tswj cov cuab yeej ntawm lawv tus kheej.Cov ntsiab lus ntawm kev cob qhia: cov khoom siv hauv paus ntsiab lus, kev daws teeb meem hluav taws xob sib txawv, kev qhia txog cov lus qhia yooj yim hauv kev ua haujlwm, kev txawj ua haujlwm thiab kev ua haujlwm ntawm cov khoom siv, kev taw qhia thiab kev ceev faj ntawm cov cuab yeej ua haujlwm vaj huam sib luag, cov cuab yeej ua haujlwm, thiab lwm yam.
9. Tshawb xyuas thiab lees txais
Kev lees txais ua ntej yog ua tiav hauv peb lub tuam txhab nrog kev koom tes ntawm cov neeg ua haujlwm cuam tshuam ntawm ob tog.Thaum txais tos, workpieces yuav tsum tau sim raws li qhov tseeb ntawm workpiece muab los ntawm cov neeg siv khoom, Tsuas yog tsim nyog workpiece yuav tsum tau welded, thiab pre-acceptance test report yuav tsum tau muab.Tom qab kev lees paub tiav, Neeg Hlau yuav tsum xa.Txhawm rau kom ntseeg tau tias kev lees paub ua ntej, 3 workpieces yuav raug muab rau kev tsim khoom ib txwm muaj.
10.Environmental Requirements Cov kev cai ntawm kev nyab xeeb: roj thiab cov khoom seem siv los ntawm cov neeg siv yuav tsum ua raws li cov qauv hauv lub tebchaws.
Cov huab cua yuav tsum tau muab tso rau sab nraum zoov, tsis pub tsawg tshaj 15m ntawm qhov hluav taws kub, thiab tsis pub tsawg tshaj 15m ntawm cov pa roj thiab oxygen.Cua qhov chaw yuav tsum muaj qhov cua zoo thiab nyob rau hauv qhov chaw txias kom deb ntawm cua.
Tag nrho cov roj hluav taws xob yuav tsum tau kuaj xyuas ua ntej siv neeg hlau.Yog tias muaj cua nkag, nws yuav tsum tau kho kom ntseeg tau tias tsis muaj qhov yuam kev.
thaum kho lub siab thiab hloov lub tog raj kheej roj, tus neeg teb xov tooj yuav tsum tsis txhob muaj cov khoom siv roj ntawm nws txhais tes.
ambient humidity: feem ntau, ambient humidity yog 20% ~ 75% RH (yog tias tsis muaj condensation);Lub sij hawm luv luv (hauv 1 lub hlis) tsawg dua 95% RH (yam tsis muaj condensation).
compressed cua: 4.5 ~ 6.0 kgf / cm2 (0.45-0.6mpa), lim roj thiab dej, ≥ 100L / min
Foundation: yam tsawg kawg nkaus lub zog yog C25, thiab qhov tsawg kawg nkaus thickness ntawm lub hauv paus yog 400 hli
vibration: kom deb ntawm qhov chaw vibration
Fais fab mov: fais fab mov ntawm tag nrho cov tsim hluav taws xob thiab hluav taws xob cov cuab yeej siv 50Hz (± 1) thiab 380V (± 10%) peb-theem AC voltage los xyuas kom meej lub hauv paus ntawm lub hwj chim mov.
Cov kev pabcuam hauv chaw muab los ntawm cov neeg siv khoom:
tag nrho cov kev npaj tsim nyog ua ntej xa khoom, xws li hauv paus, tsim nyog vuam ua haujlwm, kho cov cuab yeej pabcuam, thiab lwm yam.
unloading thiab thauj mus los ntawm tus neeg siv khoom qhov chaw.
11. Warranty thiab tom qab muag kev pab cuam Lub sijhawm lav ntawm weld fais fab mov yog 12 lub hlis.
Lub sijhawm lav ntawm lub cev neeg hlau yog 18 lub hlis.
Nyob rau hauv cov ntaub ntawv ntawm tsis ua hauj lwm los yog kev puas tsuaj nyob rau hauv ib txwm siv thiab cov cuab yeej nyob rau hauv lub warranty lub sij hawm, peb lub tuam txhab yuav kho los yog hloov qhov chaw dawb xwb EXW (tsis suav consumables, txij nkawm khoom, kev ruaj ntseg raj, taw qhia teeb thiab lwm yam consumables tshwj xeeb los ntawm peb lub tuam txhab).
Rau qhov chaw tsis muaj zog yam tsis muaj kev lees paub, peb lub tuam txhab cog lus tias lub neej kev pabcuam ib txwm muaj thiab cov nqi ntawm cov khoom tsis zoo, thiab cov khoom siv muaj cov khoom siv ruaj khov rau txog tsib xyoos.
Tawm ntawm lub sijhawm lav, peb lub tuam txhab yuav txuas ntxiv muab cov kev pabcuam them nyiaj tas mus li thiab muab kev pabcuam kev pabcuam thiab cov khoom siv uas xav tau.
12. Cov ntaub ntawv xa tuaj Installation drawings: cov cuab yeej foundation tsim drawings thiab khoom installation drawings
◆ tsim kos duab: fixture thiab cov khoom siv kos duab
◆ Phau Ntawv Qhia: Cov khoom siv ua haujlwm phau ntawv, phau ntawv saib xyuas thiab phau ntawv ua haujlwm neeg hlau
◆ khoom siv: khoom xa tuaj, daim ntawv pov thawj thiab daim ntawv pov thawj.
