1. Cov ntsiab lus tseem ceeb
Raws li lub tuam txhab suav kev lag luam neeg hlau, Yooheart nthuav qhia qhov kev hloov pauv neeg hlau vuam workstation daws teeb meem rau kev lag luam tsheb kauj vab. Qhov kev sib koom ua ke no ua ke nrog cov neeg ua haujlwm siab precision, kev siv vuam thev naus laus zis, thiab cov cuab yeej ntse los ua kom zoo dua qub, ua kom cov vuam zoo, thiab txo cov nqi ua haujlwm. Tsim tshwj xeeb rau cov qauv tsheb kauj vab thiab cov khoom tsim, qhov kev daws teeb meem no txhawb nqa kev tsim cov tsheb kauj vab ib txwm muaj, e-bikes, thiab cov qauv kev ua haujlwm siab thaum tswj kev hloov pauv yooj yim.
2. Txheej txheem txheej txheem
Lub workstation integrates cov hauv qab no tseem ceeb Cheebtsam:
6-Axis Industrial Robot: High-speed, high-repeatability robotic caj npab optimized rau vuam.
Vuam Hwj chim Source: Digital inverter-raws li MIG/MAG vuam tshuab nrog mem tes muaj peev xwm.
Positioner/Turntable: Dual-axis servo-driven positioner rau 360 ° workpiece manipulation.
Custom Fixturing: Modular jigs tau tshaj nrog ntau lub tsheb kauj vab geometry.
Peripheral Systems: fume extraction, xaim feeder, txias chav tsev, thiab kev ruaj ntseg teeb meem.
Tswj System: Centralized PLC / HMI interface nrog offline programming peev xwm.
3. Cov Khoom Tseem Ceeb & Cov Lus Qhia Tshwj Xeeb
3.1 Robotic Welding Unit
Neeg Hlau Qauv: [YH1006A-145], 6-axis articulated caj npab
Qhov hnyav: 6 kg
Qhov siab: 1,450mm
Repeatability: ± 0.08 hli
Vuam ceev: Mus txog 1 m / min
Compatibility: Txhawb MIG / MAG vuam txheej txheem.
Nta:
Kev sib tsoo nrhiav kom pom thiab torque txwv rau kev ua haujlwm nyab xeeb.
IP64 tiv thaiv kom ruaj khov nyob rau hauv ib puag ncig hnyav.
Pre-installed vuam software pob khoom (xws li, seam nrhiav, weaving).
3.2 Servo-Driven Positioner
Hom: Dual-axis headstock / tailstock tsim
Load peev: 300 kg
Kev sib hloov ceev: 0-3 rpm (programmable)
Lub kaum sab xis: ± 180 °
Tswj: synchronized nrog neeg hlau ntawm EtherCAT kev sib txuas lus.
Daim ntawv thov:
Ua kom pom qhov zoo tshaj plaws weld sib koom ua ke rau cov tsheb kauj vab nyuaj.
Txo lub sij hawm repositioning los ntawm 40% piv rau phau ntawv teev.
3.3 Vuam System
Vuam Tshuab: [Aotai NBC350RL], 350A mem tes MIG/MAG
Hlau taub: 0.8-1.2mm (steel / aluminium)
Lub voj voog ua haujlwm: 100% @ 300A
Hlau Feeder: 4-roller system nrog anti-spatter txheej.
Qhov zoo:
Synergic vuam cov kev pab cuam rau tsheb kauj vab-qib steel (Q195/Q235), txhuas alloys (6xxx series), thiab titanium.
Txo spatter los ntawm 60% los ntawm kev hloov kho arc tswj.
3.4 Customized Fixturing
Modular Tsim: Hloov nrawm nrawm thiab txhawb nqa rau thav ntawv xws li 12 "mus rau 29".
Khoom siv: Hardened steel nrog ceramic-coated tiv tauj qhov chaw kom txo cov cua sov distortion.
Sensors: Integrated proximity sensors rau ib feem muaj pov thawj.
Kev Txhawb Nqa Tsheb kauj vab:
Main ntas (pob zeb diamond, kauj ruam dhau)
Pem hauv ntej / nram qab forks
Handlebars thiab qia sib dhos
E-tsheb tuam roj teeb mounts
4. System Workflow
Chaw thau khoom: Tus neeg teb xov tooj muab cov hlab ntsha / cov pob qij txha rau hauv kev sib tw.
Clamping: Pneumatic clamps ruaj ntseg nrog
Vuam: Neeg hlau ua cov txheej txheem ua ntej txoj hauv kev thaum positioner kho qhov kev taw qhia.
Kev tshuaj xyuas: Kev sib koom ua ke pom kev ua haujlwm tom qab vuam zoo.
Unloading: Cov khoom tiav raug xa mus rau qhov chaw nres tsheb tom ntej ntawm conveyor.
Lub Sijhawm Sijhawm: 3-5 feeb rau ib lub thav duab (nyob ntawm qhov nyuaj).
5. Kev sib tw zoo
5.1 Tus Nqi Ua Haujlwm
Localized Production: 30% qis dua tus nqi siab dua piv rau cov tshuab tuaj txawv teb chaws.
Kev txuag hluav taws xob: Inverter vuam tshuab txo qis kev siv hluav taws xob los ntawm 25%.
5.2 Precision & Zoo
Adaptive Vuam: Real-time arc kho kom zoo ib yam nkag mus rau ntawm nyias-walled hlab (1.2-2.5 mm thickness).
Repeatability: ≤0.1 hli weld seam sib txawv ntawm cov khoom tsim khoom.
5.3 Yooj yim
Quick Retooling: Fixtures tuaj yeem kho dua tshiab rau kev tsim tshiab hauv 30 feeb.
Scalability: Cov chaw ua haujlwm tuaj yeem nthuav dav rau hauv ntau lub tshuab hluav taws xob rau kev txiav txim siab ntau.
5.4 Ntse nta
Offline Programming (OLP): Neeg hlau txoj hauv kev tsim los ntawm CAD qauv, txo qis qis qis.
Kev soj ntsuam tej thaj chaw deb: IoT-enabled diagnostics rau kwv yees saib xyuas.
6. Kev siv & kev txhawb nqa
Project ncua sij hawm:
Theem Tsim: 2-3 lub lis piam (nrog rau kev soj ntsuam cov neeg siv khoom xav tau).
Kev teeb tsa & Kev cob qhia: 4 lub lis piam ntawm qhov chaw.
Warranty: 24 lub hlis rau cov khoom tseem ceeb.
Kev Pabcuam Kev cob qhia:
Kev cob qhia tes rau kev ua haujlwm neeg hlau, kho qhov kho kom haum, thiab kev ua kom zoo dua qub.
Txhua xyoo hloov tshiab software thiab kev txhawb nqa ntawm 24/7 hotline.
7. Case Study: E-Bike Chaw tsim tshuaj paus
Cov neeg siv khoom Profile:
Qhov chaw: Zhejiang, Suav
Muaj Peev Xwm Ntau Lawm: 10,000 units / hli
Cov txiaj ntsig tom qab xa tawm:
Welding defect tus nqi txo los ntawm 8% mus rau 0.5%.
Cov nqi ua haujlwm tau txo qis los ntawm 70% (los ntawm 6 phau ntawv welders mus rau 1 tus neeg teb xov tooj ua haujlwm).
ROI ua tiav hauv 14 lub hlis.
8. Vim li cas thiaj xaiv Yooheart?
Kev lag luam kws tshaj lij: 15+ xyoo tshwj xeeb hauv kev siv tshuab vuam rau cov qauv sib sib zog nqus.
End-to-End Solution: Ib qho kev lav phib xaub rau kev siv tshuab, hluav taws xob, thiab software kev koom ua ke.
Kev Pabcuam Hauv Zos: 50+ engineers nyob thoob tebchaws rau kev teb sai.
9. Cov lus xaus
Qhov no turnkey robotic welding workstation muab kev daws teeb meem yav tom ntej rau cov tuam txhab tsheb kauj vab nrhiav kom siv cov txheej txheem vuam yam tsis muaj kev cuam tshuam yooj yim. Los ntawm kev sib txuas cov neeg hlau precision, cov cuab yeej ntse, thiab kev txhawb nqa tom qab muag zoo, [Koj Lub Tuam Txhab Lub Npe] txhawb cov neeg siv khoom kom ua tiav cov khoom tsim tau zoo dua qub, zoo dua weld zoo, thiab kev sib tw mus sij hawm ntev hauv kev lag luam thoob ntiaj teb.
Post lub sij hawm: Mar-17-2025
